Products Categories

Automation Solution System Within The Mold

Import process automation systems:

Early introduction phase, we wiII provide complete guidance, from the design,manufactu re, assem bly, test mode, problem analysis, deal with a series of operations was free to do technology transfer entireIy to the customer.

New MouId:

Exist ing Mould

1 , In order to ensure the smooth development and implementation of system solutions, the need to provide the following relevant information;

Image_011 Complete mold 3D drawings must include the injection pin location ,cooling circuit diagram, A / B plate and mold core structure.

Image_011 All plastic molded plastic material types, such as ABS \ PC \ PP \ PA + GF, etc.

Image_011 Whether the transparent parts, exterior parts or products belonging to the internal structure, etc.

Image_011 Before and after the fil m transport (hot oil or water at room temperature or cold water)

2, 3d drawings shall be provided to ensure that the reality of the actual state of the mold , beca use our program is designed based on customer designed for drawing, customers will bear the loss if the 3D drawing provided is different with the actual data.

3, Position for the a uto matched system will base on our specification for machining.( We will provide for machining in ppt file and on site training.) If machining does not follow specification , all the losses ca used will be bea r by your company) be underta ken.

Molding automation system works:

During product I nj ection ( holding process) high press ure ti min g control cabinet wiII provide ultra-high press ure to operate micro-cylinder piston.

Miniature cylinder piston push the kn ife to c ut off the to p of the head mater iaI products.

Depending on the product structure and mold, high press ure timing control cabinet time can be adj us ted, and eventua Ily reac h the best results.

High pressure timing control cabinet

Using functional modular design and manufacturing andmaintenance more convenient.

Output pressure up to 7000 ~ 1000KG /F and the output pressure is more stable, faster response time.

Touch type design, operation more convenient and intuitive.

The timing controller single / double timing controller are twotypes of options.

External Accessories

Limit switch contact block

micro-channelplate cylinder

hose connectorseat

Limit switch contact block

adjustable through connector

Tubing connector seat

high hydraulic way (can withstand pressures up to 800-1200kg /cm3)

high-pressure tubing (can withstand pressures up to 800.1000kg /cm3)

process plate (knife adjustment jig)

straight exhaust

Unidirectional cylinder

Note: One-way cylinder stroke must be within the effective stroke range, the stroke and the damage is not using thescope of the product warranty 100,000 /year

Explanation

Image_011 High-precision equipment carefully lapped to ensure the accuracy of the cylinder, cylinder lifespan(100,000 times or 1 year)

Image_011 Special Note: Each mini-stroke cylinder control, please use within the effective range of the fuel tankusing over-travel will cause damage to the fuel tank, and the resulting damage will not be fixed withinthe scope ofrepair.

Image_011 All the cylinders at the factory gone through 120 degrees to 180 degrees), testing before delivery to client

Image_011 Since micro fuel tanks smaller, so please after processing oil should be thoroughly clean up oil in iron, in orderto avoid blockage in the work process iron cylinders, reducing the transmission of pressure, and even lead toloss of function of the fuel tank.

Introducing the knife

Cutter

custom made pa rts, the head sizes to be customized processing, precision standard pa rts,the head of the custom processing, non-standard cutters, according to customer non-standard custom product gate shape.

Cutter module features

standard type

Standard cutter

The above is a standard cutter chosen for stock sales

Material: 5KH51 58-62HRC

Items exceed the above specifications require custom made.

Forming cutter

The above is a standard cutter chosen for stock sales

Material: 5KH51 58-62HRC

ltems exceed the above specifications require custom made

Straight/lap convoluted guide blocks

Note:

1 or more for the company standard, non-standardspecifications can be customized supply.

2. The above specification application needs changetimely notification update

Explanation

Fitter with convenientfast molding operation.

Easy to set up follow-up changes, gate changes.

Prevent the hole cutting position resulting inincreased wearand tear maintenance costs

Guide block internalflow channelis fabricatedby the customer.

The first models ofcold-slug-free

Customers can order non-standard

Materialis:S136/SKD61hardness:48-52HRC

Shear outletApplication

Gate side applications:

Cutter head contour machining, precision removalof water,without leaving burrs

Ring gate Application

Cutter made into a style similar to INFO, thewhole annular nozzle removed

Shaped gate applications

Lap Gate Application

Cutter head contour machining, precisionnozzle removed, leaving no burrs

Submarine Gate Application

Generally suitable for the bones plastic insertionproducts by extrusion thermal separation principleto avoid the chips, improve transparency productsgenerated noise, but if the product directly into theplastic on the way, is not suitable for use as It hasproduced marks, affecting the appearance.

Horns Gate Application

Generally suitable for the bones plastic insertionproducts by extrusion thermal separation principleto avoid the chips, improve transparency productsgenerated noise. However, if the product directly intothe plastic on the way, is not suitable for use,it shouldhave produced marks, affecting the appearance

Secondary molding applications

Short mould&weld line appearance problem with thin thickness for the product.
Through the implantation of the automation system, when dispensing, characterized in parts of the cutter inserts to no action, until dispensing is completed, the cutter assembly line operation, reduce gum or moldingcharacteristics, to achieve the purpose.
Simplify the mold structure application
By forming the sub-assembly + miniature cylinder substitute Pulling assembly line position, can effectively reduce the mold block.